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Big Chemistry: Cement and Concrete

  • Sulfuric acid is widely produced but Portland cement, at 4.4 billion tons annually, may surpass it in production.
  • Cement is crucial for binding gravel and sand into concrete, playing a vital role in construction.
  • Portion of credit for cement discovery goes to Romans, though ancient Egypt also had cement usage.
  • Portland cement, named after Portland UK, is predominant in today's manufacturing.
  • Cement production starts with limestone quarrying and crushing, with clay being another primary ingredient.
  • Rotary kilns are critical in the production process, heating rawmix to create calcium silicate minerals.
  • Clinker is formed at 1,500 °C which is then cooled, mixed with gypsum, ground, and shipped as powder.
  • Cement arrives at concrete plants, mixed with gravel, sand, water, and admixtures for specific uses.
  • Cement curing involves hydration of calcium silicates and aluminate phases constituting a complex chemical process.
  • Concrete, referred to as 'green' in initial curing stage, continues to gain strength over weeks or months.

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