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How AI and robotics can help prevent breakdowns in factories — and save manufacturers big bucks

  • Gecko Robotics, based in Pittsburgh, PA, utilizes AI and robotics for predictive maintenance across industries.
  • Predictive maintenance can help save manufacturers costs by detecting equipment issues early.
  • Companies like Aquant and Gecko Robotics offer AI-powered tools for informing maintenance decisions.
  • The need for predictive maintenance technology is rising as equipment failures cost companies up to $1.4 trillion annually.
  • AI advancements, including generative AI and AI-powered robotics, are revolutionizing maintenance systems in manufacturing.
  • AI algorithms from startups like Aquant analyze data to identify maintenance needs accurately, reducing downtime.
  • Gecko Robotics' robots and AI platform Cantilever help detect equipment issues in real time, aiding in timely maintenance planning.
  • Some companies are incorporating conversational AI into maintenance tools, enhancing access to maintenance insights for teams.
  • With advancements in AI, predictive maintenance is evolving into prescriptive maintenance, providing recommendations for issue resolution.
  • Challenges to adopting AI-driven predictive maintenance include high upfront costs, integration complexities, and workforce skills gaps.

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