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New discovery reveals the best speed for strong metal bonding

  • Scientists at Cornell University have discovered that, in metal bonding, increasing speed past a certain point can weaken the bonds.
  • In a recent study, tiny aluminum particles were fired at speeds up to 1,337 meters per second, revealing that bond strength decreased at speeds higher than 1,060 meters per second.
  • At extremely high speeds, the particles bounced off the surface, weakening the bond, due to energy being converted into elastic strain instead of being absorbed by the surface and particles.
  • This research has potential to optimize metal bonding processes, leading to improved product quality and reduced damage.

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