Scientists at Cornell University have discovered that, in metal bonding, increasing speed past a certain point can weaken the bonds.
In a recent study, tiny aluminum particles were fired at speeds up to 1,337 meters per second, revealing that bond strength decreased at speeds higher than 1,060 meters per second.
At extremely high speeds, the particles bounced off the surface, weakening the bond, due to energy being converted into elastic strain instead of being absorbed by the surface and particles.
This research has potential to optimize metal bonding processes, leading to improved product quality and reduced damage.