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The State of Additive Manufacturing 2025

  • Additive manufacturing (AM), commonly known as 3D printing, has moved from its nascent stages into a mature and robust production method over the last decade.
  • Significant technological strides in additive manufacturing have been achieved in the last five years, offering consistency and precision for end-use components through powder bed fusion (PBF) and directed energy deposition (DED).
  • New materials have broadened the possibilities for AM applications, with advanced metal alloys, high-performance polymers, and other materials now available.
  • The aerospace and medical industries have led the adoption of AM, leveraging its strengths for lightweight, high-performance parts and patient-specific solutions.
  • Sustainability is a growing focus in additive manufacturing, empowering manufacturers to store CAD models instead of physical parts and addressing environmental concerns. Metal powder production and high-powered lasers continue to pose sustainability challenges.
  • Challenges still remain in adopting additive manufacturing. Quality assurance, knowledge gaps among engineers, and lack of training for skilled professionals are the major roadblocks.
  • Government policies and investments are pivotal to additive manufacturing's growth. Funding for research and development, training programs, and regulatory frameworks ensure manufacturers can integrate AM more effectively.
  • Emerging innovations in materials, automation, and sustainable practices are set to unlock new possibilities, empowering businesses to produce with greater efficiency and flexibility.
  • Decentralised production and on-demand manufacturing will likely become integral components of supply chain strategies, with additive manufacturing's ability to address specialized challenges ensuring its role as a critical driver of industrial innovation.
  • The potential of additive manufacturing to reshape industries and contribute to a sustainable future is limitless, promising to define not only how we manufacture but also how we innovate, adapt, and thrive in an ever-changing world.

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