Polymer science researchers, Shilong Wu and Quan Chen, have developed a way to improve both flexibility and strength in polymeric materials. The researchers have developed a dual-cross-linked polymer network that uses multiple hydrogen bonds and reversible cross-links to keep structural integrity and energy dissipation. Reversible secondary interactions, mainly hydrogen bonds, offer significantly improved ductility by enhancing the toughness of polymers without sacrificing flexibility. This innovation will be of great benefit for the automotive, aerospace, and consumer goods industries.
Polymers need to be hard and stretchable but improving hardness often curbs the polymer’s ability to stretch. Enhancing both properties is crucial for developing stronger and more versatile polymers. The conventional approach to improving ductility involved using pliant materials and designing strategies that permit movement within the crystalline structure. This methodology limits energy absorption prior to fracture, thereby restricting overall toughness.
The researchers elected to manipulate the type and density of hydrogen bonds within the structure, enhancing ductility particularly when the elongational rate corresponded closely with the rate at which hydrogen bonds broke and re-formed. The researchers copolymerized hexyl methacrylate monomer with a specially designed vitrimeric cross-linker to create samples that demonstrated a unique toughness and strength before comparative evaluations against existing vitrimer and elastomer samples.
Analytical studies into complex networks to predict stress-strain curves revealed strain-softening and strain-hardening due to finite extensibility. The dual-cross-linked polymer networks employ both permanent and dynamic covalent cross-links and temporary cross-links such as hydrogen bonds simultaneously while energy dissipation is dictated by matching the rate of cross-link breakdown with the deformation rate of the material.
The study examined how varying the density of double hydrogen bonds influenced the ductility of the ionomers. The researchers found that the introduction of multiple hydrogen bonds, particularly quadruple interactions, can result in synchronized dissociation, leading to catastrophic structural instability and failure. There is, therefore, a delicate balance, where increasing interaction strength without understanding the implications can render materials less functional, further complicating the development of these new Polymer networks.
The researchers culminated in the development of a robust dual-cross-linked system that features chemically reversible cross-links and hydrogen bonding cross-links. The development of tougher, more versatile polymers is a significant advancement for polymer science, and the potential applications of these findings are vast. As researchers continue to explore this innovative avenue, the materials’ performance standards can be improved significantly, and the use of these materials could redefine industrial standards.