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Real-Time Decision-Making for Digital Twin in Additive Manufacturing with Model Predictive Control using Time-Series Deep Neural Networks

  • This paper presents a Model Predictive Control (MPC) framework using a deep neural network for real-time decision-making in additive manufacturing.
  • The framework, named Time-Series Dense Encoder (TiDE), can predict future states within the prediction horizon in one shot, accelerating the MPC process.
  • Using Directed Energy Deposition (DED) additive manufacturing as a case study, the MPC achieves precise temperature tracking and melt pool depth control.
  • Compared to a PID controller, the MPC provides smoother laser power profiles with competitive or better melt pool temperature control performance.

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