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Image Credit: Arxiv

Surrogate models to optimize plasma assisted atomic layer deposition in high aspect ratio features

  • Researchers are investigating surrogate models to enhance plasma assisted atomic layer deposition (PEALD) in high aspect ratio features.
  • Plasma-based processes like PEALD can face challenges from surface recombination, requiring long exposure times for full conformality in high aspect ratio vias.
  • Artificial neural networks were trained on a synthetic dataset generated from PEALD simulations to predict saturation times based on cross section thickness data from partially coated conditions.
  • Results show that just two experiments in undersaturated conditions provide enough information to predict saturation times accurately within 10% of the actual time.
  • A surrogate model achieved 99% accuracy in determining whether surface recombination dominates plasma-surface interactions in PEALD processes.
  • Machine learning offers a faster route for optimizing PEALD processes in applications such as microelectronics.
  • The approach can also be extended to atomic layer etching and more complex structures.

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