Researchers are investigating surrogate models to enhance plasma assisted atomic layer deposition (PEALD) in high aspect ratio features.
Plasma-based processes like PEALD can face challenges from surface recombination, requiring long exposure times for full conformality in high aspect ratio vias.
Artificial neural networks were trained on a synthetic dataset generated from PEALD simulations to predict saturation times based on cross section thickness data from partially coated conditions.
Results show that just two experiments in undersaturated conditions provide enough information to predict saturation times accurately within 10% of the actual time.
A surrogate model achieved 99% accuracy in determining whether surface recombination dominates plasma-surface interactions in PEALD processes.
Machine learning offers a faster route for optimizing PEALD processes in applications such as microelectronics.
The approach can also be extended to atomic layer etching and more complex structures.