A groundbreaking study introduces an unsupervised machine learning methodology for porosity segmentation in laser powder bed fusion (LPBF) parts.
The approach utilizes the 'Segment Anything' model to automate porosity identification without extensive labeled datasets.
LPBF faces porosity issues due to factors like improper parameters, contamination, or gas entrapment, prompting the need for efficient defect detection.
Traditional inspection methods are costly and time-consuming, while manual defect labeling hinders scalability.
The unsupervised approach detects porosity based on image contrasts and textures, eliminating the need for annotated datasets.
Operators can interactively guide the segmentation process with minimal input, enhancing adaptability and defect detection efficiency.
Advanced technical innovations empower the model to distinguish between true porosity and artifacts, improving defect identification accuracy.
Accurate porosity mapping aids in predictive maintenance, process optimization, and enhancing the quality and reliability of manufactured parts.
The model's promptability, efficiency, and adaptability make it a valuable tool for various LPBF platforms and materials, enhancing defect surveillance.
The methodology demonstrated superior segmentation accuracy over supervised models, showcasing robustness against noise and scan resolution variations.